Building the canopy frame is always a bit of a pain. Here’s the method we use. First applying loads of tape to protect the fuselage in the parts around the frame. Then apply three layers of wax (leaving each layer to dry and polishing it carefully with some soft cloth). Then apply some thickened and coloured epoxy resin (with a “fast” hardener) and wait for the epoxy to cure a bit. Then I applied a layer of 100gr glass fiber, followed by four carbon rovings (entire length). I again waited for the epoxy to cure a bit. And then the “construction work” begins. Using coloured epoxy, thickened with lots of microballoons (so it stays in shape when applied) I built up the canopy frame on top of the carbon rovings/glass base. The result usually looks quite messy, but that doesn’t matter. Just make sure you apply enough material, so that you can sand away enough to get the frame into shape. I usually wait a few days for the epoxy to fully cure before sanding the frame into shape. Before sanding, make sure you drill the holes for the front pin and the rear lock. I always sand the inner part of the frame before releasing it from the fuselage. I use 2mm steel wire for both the front pin and the lock.
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